Can in-line inspection improve overall equipment effectiveness?

24 Jan, 2018

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Overall equipment effectiveness can translate into a way of getting all you can from your capital investment back when it comes to production lines, and as it turns out, it seems like in-line inspection can not only improve overall equipment effectiveness but also help in meeting quality standards or even exceeding them.

 


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There is a need for in-line product inspection cross industries. However, food safety is one of the main industries that could benefit from these practices. In fact, in-line product inspection is critical for today’s food safety strategies. In-line product inspection can ensure that all of the products are equally inspected for conformity and that all of the non-conforming products are removed prior to the packaging process. This will reduce the risk of losses as well as returned products or refunds due to damaged products.

There are many places in the supply chain where things can go wrong. Identifying and removing non-conforming products earlier in that chain conveys great value as any risks can be reduced and quality control professionals can focus in a different stage of the process to increase the success of the whole operation whilst minimizing other risks too.

But how exactly does in-line product inspection works in benefit of the improvement of overall equipment effectiveness? Well, if you share the belief that time is money, every time your system spends time producing a product that’s not up to the established quality standards you lose money. To prevent this from happening, in-line product inspection can be used to reduce the amount of products that are packaged and shipped out by detecting them earlier and removing them from the supply chain, also allowing you to assess other stages and identify the source of the problem. If you identify where is it that the products are getting messed up, you can address the issue directly, without undergoing a recall process, for example.

Additionally, this practice can also help reduce waste on the packaging line. By the time products get to the packaging line there’s not really much you can do as the product is already finished, and i there is an issue, you would have to throw it all away, increasing your levels of waste and making root-cause analysis very challenging. If non-conforming product was removed at the raw material stage, not only would you reduce waste, but understanding the true root cause of the issue would be easier to identify and, hopefully, correct to prevent further issues.

 

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